Tuesday, 8 May 2012

I spent a rainy bank holiday finishing off the exhaust hanger. I ground the corner off then filed off some of the grind marks, which took ages! I then got bored so started polishing the thing up with a hard polishing mop on a bench grinder. I used to be a polisher when I left school and forgot how dirty you get after just half an hour!! As you can see from the photo below it's not perfect as you can see some of the grind marks but it will do for me!

I then ground off the rectifier plate with the handy dremel tool. I will relocate the electrics under the seat as there should be just enough room.

The battery holder was all part of the inner mudguard so I have cut that down until I have been left with just a battery box. This will still be in its original position under the seat.


I then drilled a couple of holes in the seat so I can mount the seat to the rear subframe as there are 2 holes already pre-drilled. I have a large collection of fasteners that I made and collected over the years working in different engineering factories. The nuts holding the bolts in place are all metal lock nuts for the aerospace industry, they are guaranteed to never shake loose!!


I made a template for a steel cowl to go around the rear of the seat to neaten things up and mount the rear light too, but the piece of steel I have is an inch to small!! When I get some more steel, that will be the next job and relocating the rear brake reservoir.

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